Abstract:ZrSiO4 was synthesized from nanosized ZrO2 powders and nanosized amorphous SiO2 powders by solid-state reaction. The initial reaction temperature and the temperature at the highest yield in air, the effect of the reaction atmosphere vacuum and air on the synthesis of ZrSiO4 and corresponding microstructure were studied. The results show that the initial reaction temperature of ZrSiO4 can be as low as 1 225 ℃ when the reaction time is 4 h in air atmosphere. When holding time is extended to 8 h, the initial reaction temperature of ZrSiO4 synthesis can be further reduced to 1 200 ℃. When synthesized in air, oxygen promotes the transformation of amorphous SiO2 to cristobalite, which makes the formations of ZrSiO4 increase rapidly above 1 300 ℃. When synthesized in vacuum, because amorphous SiO2 is wrapped on the surface of ZrO2 particle at high temperature, it is helpful to obtain fine ZrSiO4 grains by blocking the growth of ZrO2 particles.
宋可琪, 范景莲, 成会朝, 刘涛, 韩勇. 反应温度与反应气氛对固相合成ZrSiO4的影响[J]. 粉末冶金材料科学与工程, 2019, 24(4): 379-384.
SONG Keqi, FAN Jinglian, CHENG Huichao, LIU Tao, HAN Yong. Effect of reaction temperature and reaction atmosphere on the synthesis of ZrSiO4. Materials Science and Engineering of Powder Metallurgy, 2019, 24(4): 379-384.
[1] 卢崇信. 锆英石性能的研究[J]. 硅酸盐通报, 1986(3): 17-21. LU Chongxin.Study on the properties of zircon[J]. Bulletin of the Chinese Ceramic Society, 1986(3): 17-21. [2] NAKAMORI F, OHISHI Y, MUTA H, et al.Mechanical and thermal properties of ZrSiO4[J]. Journal of Nuclear Science & Technology, 2017, 54(11): 1267-1273. [3] LIU J, CAO, LI Y, et al.A ZrSiO4/SiC oxidation protective coating for carbon/carbon composites[J]. Surface & Coatings Technology, 2012, 206(14): 3270-3274. [4] ARDIZZONE S, CAPPELLETTI G, FERMO P, et al.Structural and spectroscopic investigations of blue, vanadium-doped ZrSiO4, pigments prepared by a sol-gel route[J]. The Journal of Physical Chemistry B, 2005, 109(47): 22112-22119. [5] GEISLER T, TRACHENKO K, SUSANA RÍOS, et al. Impact of self-irradiation damage on the aqueous durability of zircon (ZrSiO4): Implications for its suitability as a nuclear waste form[J]. Journal of Physics Condensed Matter, 2003, 15(37): L597-L605. [6] LEE S H, JEONG S, MOON J.Nanoparticle-dispersed high- organic-inorganic hybrid dielectrics for organic thin-film transistors[J]. Organic Electronics, 2009, 10(5): 982-989. [7] HUANG J F, ZENG X R, LI H J, et al.ZrO2-SiO2 gradient multilayer oxidation protective coating for SiC coated carbon/carbon composites[J]. Surface & Coatings Technology, 2005, 190(2/3): 255-259. [8] SUN C, LI H, LUO H, et al.Effect of Y2O3 on the oxidation resistant of ZrSiO4/SiC coating prepared by supersonic plasma spraying technique for carbon/carbon composites[J]. Surface and Coatings Technology, 2013, 235(Complete): 127-133. [9] CURTIS C E, SOWMAN H G.Investigation of the thermal dissociation, reassociation, and synthesis of zircon[J]. Journal of the American Ceramic Society, 2010, 36(6): 190-198. [10] ITOH T.Formation of polycrystalline zircon (ZrSiO4) from amorphous silica and amorphous zirconia[J]. Journal of Crystal Growth, 1992, 125(1/2): 223-238. [11] MITAMURA TMHYHKT.Formation mechanism of ZrSiO4 powders[J]. Journal of Materials Science, 1993, 28(18): 4970-4973. [12] HUANG D S J. Zircon synthesis via sintering of milled SiO2 and ZrO2[J]. Journal of the American Ceramic Society, 2010, 81(7): 1964-1966. [13] DILLON R P, MECARTNEY M L.Dynamic formation of zircon during high temperature deformation of zirconia-silica composites with alumina additions[J]. Journal of Materials Science, 2007, 42(10): 3537-3543. [14] UDAYKIRAN R, VASANTHAVEL S, KANNAN S.Coordinative crystallization of ZrSiO4 and α-Fe2O3 composites and their resultant structural, morphological, and mechanical characteristics[J]. Crystal Growth & Design, 2015, 15(8): 4075-4086. [15] KANNO Y.Thermodynamic and crystallographic discussion of the formation and dissociation of zircon[J]. Journal of Materials Science, 1989, 24(7): 2415-2420. [16] 崔春龙, 康厚军, 卢喜瑞, 等. 原料粒度对高温固相法制备锆英石粉体的影响[J]. 西南科技大学学报, 2009, 24(4): 40-43. CUI Chunlong, KANG Houjun, LU Xirui, et al.Research on influence factor originated from granularity of starting materials in synthesis of zircon powders by high temperature solid state reaction[J]. Journal of Southwest University of Science and Technology, 2009, 24(4): 40-43. [17] 刘春凤, 贾德昌, 周玉, 等. 石英玻璃的析晶行为研究[J]. 稀有金属材料与工程, 2005, 34(z1): 613-616. LIU Chunfeng, JIA Dechang, ZHOU Yu, et al.Study on crystallization behavior of quartz glass[J]. Rare Mmetal Materials and Engineering, 2005, 34(z1): 613-616. [18] 徐常明, 王士维, 黄校先, 等. 方石英的析晶与无定形化[J]. 无机材料学报, 2007, 4(4): 577-582. XU Changming, WANG Shiwei, HUANG Xiaoxian, et al.Crystallization and amorphization of cristobalite[J]. Journal of Inorganic Materials, 2007, 4(4): 577-582. [19] LI X, YIN X, ZHANG L, et al.The devitrification kinetics of silica powder heat-treated in different conditions[J]. Journal of Non-Crystalline Solids, 2008, 354(28): 3254-3259. [20] KONGWUDTHITI S, PRASERTHDAM P, TANAKULRUN- GSANK W, et al.The influence of Si-O-Zr bonds on the crystal-growth inhibition of zirconia prepared by the glycothermal method[J]. Journal of Materials Processing Technology, 2003, 136(1): 186-189. [21] 高栋, 张跃, 许春来, 等. ZrB2-SiC超高温陶瓷氧化过程中ZrSiO4相形成机制研究[J]. 无机材料学报, 2011, 26(4): 433-437. GAO Dong, ZHANG Yue, XU Chunlai, et al.Formation mechanism of zircon phase in ZrB2-SiC ceramic composites during oxidation[J]. Journal of inorganic Materials, 2011, 26(4): 433-437.