Sintering kinetics and mechanism of nano Al2O3 particles dispersion strengthened copper by spark plasma sintering
JIANG Shaowen1, CHENG Lijin2, LIU Yao1, LIU Shaojun1,3
1. Powder Metallurgy Research Institute, Central South University, Changsha 410083, China; 2. State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, China; 3. Shenzhen Research Institute, Central South University, Shenzhen 518057, China
Abstract:The effects of nano Al2O3 particles on Al2O3 dispersion strengthened copper prepared by spark plasma sintering (SPS) were studied systematically by using the hot-pressing sintering model. The results show that the densification process is dominated by grain boundary diffusion and sliding in the early stage of sintering, followed by the grain boundary sliding. And the plastic deformation occurs in the last stage of sintering. The density of the copper strengthened by Al2O3 particles decreases. The Al2O3 particles existing along the grain boundaries can inhibit the densification of copper because the particles can block the movement of grain boundaries and dislocation, which indicates that the densification process required higher activation energy. The deformation mode is mainly twinning, which is resulted from co-existence of the shear stress and the pinning of Al2O3 particles.
[1] BESTERCI M, IVAN J.The mechanism of the failure of the dispersion-strengthened Cu-Al2O3 system[J]. Journal of Materials Science Letters, 1998, 17(9): 773-776. [2] KUDASHOV D V, BAUM H, MARTIN U, et al. Microstructure and room temperature hardening of ultra-fine-grained oxide- dispersion strengthened copper prepared by cryomilling[J]. Materials Science & Engineering A, 2004, 387/389(36): 768-771. [3] PLASCENCIA G, UTIGARD T A.High temperature oxidation mechanism of dilute copper aluminium alloys[J]. Corrosion Science, 2005, 47(5): 1149-1163. [4] ANDERSON K R, GROZA J R, DRESHFIELD R L, et al.High-performance dispersion-strengthened Cu-8Cr-4Nb alloy[J]. Metallurgical and Materials Transactions A, 1995, 26(9): 2197-2206. [5] PARK J Y, OH S J, JUNG C H, et al.Al2O3-dispersed Cu prepared by the combustion synthesized powder[J]. Journal of Materials Science Letters, 1999, 18(1): 67-70. [6] BOTCHAROVA E, FREUDENBERGER J, SCHULTZ L.Mechanical and electrical properties of mechanically alloyed nanocrystalline Cu-Nb alloys[J]. Acta Materialia, 2006, 54(12): 3333-3341. [7] VAUCHER S, BEFFORT O.Bonding and interface formation in metal matrix composites[J]. MMC-Assess Thematic Network, 2001, 9(3): 1-41. [8] 燕鹏, 林晨光, 崔舜, 等. 弥散强化铜合金的研究与应用现状[J]. 材料导报, 2011, 25(11): 101-106. YAN Peng, LIN Chenguang, CUI Shun, et al.Present status in research and application on dispersion strengthened copper by in-situ methods[J]. Materials Review, 2011, 25(11): 101-106. [9] LEE D W, KIM B K.Nanostructured Cu-Al2O3 composite produced by thermochemical process for electrode application[J]. Materials Letters, 2004, 58(3): 378-383. [10] NACHUM S, FLECK N A, ASHBY M F, et al.The microstructural basis for the mechanical properties and electrical resistivity of nanocrystalline Cu-Al2O3[J]. Materials Science and Engineering: A, 2010, 527(20): 5065-5071. [11] ZHONG X L, GUPTA M.Development of lead-free Sn- 0.7Cu/Al2O3 nanocomposite solders with superior strength[J]. Journal of Physics D: Applied Physics, 2008, 41(9): 095403. [12] SASAKI T T, MUKAI T, HONO K.A high-strength bulk nanocrystalline Al-Fe alloy processed by mechanical alloying and spark plasma sintering[J]. Scripta Materialia, 2007, 57(3): 189-192. [13] CHENG Lijin, JIANG Shaowen, MA Qing, et al.Sintering behavior and microwave properties of dense 0.7CaTiO3- 0.3NdAlO3 ceramics with sub-micron sized grains by spark plasma sintering[J]. Scripta Materialia, 2016, 115(7): 80-83. [14] YANG M J, ZHANG D M, GU X F, et al.Fabrication and properties of SiCp/Al composites by pulsed electric current sintering[J]. Journal of Materials Science, 2005, 40(18): 5029-5031. [15] RITASALO R, LIUA X W, SDERBERG O, et al.The microstructural effects on the mechanical and thermal properties of pulsed electric current sintered Cu-Al2O3 Composites[J]. Procedia Engineering, 2011, 10(7): 124-129. [16] DASH K, RAY B C, CHAIRA D.Synthesis and characterization of copper-alumina metal matrix composite by conventional and spark plasma sintering[J]. Journal of Alloys and Compounds, 2012, 516(5): 78-84. [17] ZEIN Eddine, MATTEAZZI P, CELIS J P.Mechanical and tribological behavior of nanostructured copper-alumina cermets obtained by pulsed electric current sintering[J]. Wear, 2013, 297(2): 762-773. [18] ZHANG Z H, WANG F C, LEE S K, et al.Microstructure characteristic, mechanical properties and sintering mechanism of nanocrystalline copper obtained by SPS process[J]. Materials Science and Engineering: A, 2009, 523(1): 134-138. [19] LEON C A, RODRIGUEZ-ORTIZ G, NANKO M, et al.Pulsed electric current sintering of Cu matrix composites reinforced with plain and coated alumina powders[J]. Powder Technology, 2014, 252(1): 1-7. [20] RAJAN K, SHANMUGASUNDARAM T, SUBRAMANYA Sarma V, et al.Effect of Y2O3 on spark plasma sintering kinetics of nanocrystalline 9Cr-1Mo ferritic oxide dispersion- strengthened steels[J]. Metallurgical and Materials Transactions A, 2013, 44(9): 4037-4041. [21] BERNARD-GRANGER G, GUIZARD C.Densification mechanism involved during spark plasma sintering of a codoped α-alumina material: Part I. Formal sintering analysis[J]. Journal of Materials Research, 2009, 24(1): 179-186. [22] ZHANG T S, KONG L B, SONG X C, et al.Densification behaviour and sintering mechanisms of Cu-or Co-doped SnO2: A comparative study[J]. Acta Materialia, 2014, 62(1): 81-88. [23] CHENG Lijin, LIU Liang, MA Qing, et al.Relationship between densification behavior and stabilization of quasi-liquid grain boundary layers in CuO-doped 0.7CaTiO3-0.3NdAlO3 microwave ceramics[J]. Scripta Materialia, 2016, 111(2): 102-105. [24] LI R T, DONG Z L, KHOR K A.Spark plasma sintering of Al-Cr-Fe quasicrystals: Electric field effects and densification mechanism[J]. Scripta Materialia, 2016, 114(6): 88-92. [25] RAMOND L, BERNARD-GRANGER G, ADDAD A, et al.Sintering of a quasi-crystalline powder using spark plasma sintering and hot-pressing[J]. Acta Materialia, 2010, 58(15): 5120-5128. [26] LANGER J, HOFFMANN M J, GUILLON O.Electric field-assisted sintering in comparison with the hot pressing of yttria-stabilized zirconia[J]. Journal of the American Ceramic Society, 2011, 94(1): 24-31. [27] HU Ke, LI Xiaoqiang, QU Shengguan, et al.Spark plasma sintering of W-5.6Ni-1.4Fe heavy alloys: Densification and grain growth[J]. Metallurgical and Materials Transactions A, 2013, 44(2): 923-933. [28] RAHAMAN M N.Ceramic Processing and Sintering[M]. 2nd ed. New York: Marcel Dekker, 1996: 514-523. [29] SAITOU K.Microwave sintering of iron, cobalt, nickel, copper and stainless steel powders[J]. Scripta Materialia, 2006, 54(5): 875-879. [30] WEN Haiming, TOPPING T D, ISHEIM D, et al.Strengthening mechanisms in a high-strength bulk nanostructured Cu-Zn-Al alloy processed via cryomilling and spark plasma sintering[J]. Acta Materialia, 2013, 61(8): 2769-2782. [31] LOHMILLER J, KOBLER A, SPOLENAK R, et al.The effect of solute segregation on strain localization in nanocrystalline thin films: Dislocation glide vs. grain-boundary mediated plasticity[J]. Applied Physics Letters, 2013, 102(24): 241916. [32] PREININGER D.Effect of particle morphology and microstructure on strength, work-hardening and ductility behaviour of ODS-(7-13)Cr steels[J]. Journal of Nuclear Materials, 2004, 329(1): 362-368. [33] MONNET G, NAAMANE S, DEVINCRE B.Orowan strengthening at low temperatures in bcc materials studied by dislocation dynamics simulations[J]. Acta Materialia, 2011, 59(2): 451-461.