Effect of diamond structure on the adhesion of the nanoscale diamond film coated to WC-Co cemented carbide
DENG Biao1, ZHOU Kechao1, XIAO He2, WEI Qiuping1, MA Li1, YI Mingkun1, LUO Yijie1, LI Liang1
1. State Key Laboratory of Power Metallurgy, Central South University, Changsha 410083, China; 2. Zhuzhou Cemented Carbide Group Corporation, Zhuzhou 412000, China
Abstract:Diamond structure has an important effect on the adhesion of diamond film coated cemented carbides. In this paper, the WC-Co substrate was pretreated by two-step method, and the hot-filament chemical vapor deposition (HFCVD) actor was used to fabricate nano-scale diamond films under the condition of 2%, 3% and 4%CH4 concentration in CH4/H2/Ar atmosphere, respectively. The surface morphology, section morphology and the sp3/sp2 phase of the films were analyzed by SEM and Raman, respectively. The adhesion properties of the films were evaluated by scratch test. The results show that increasing the concentration of methane can effectively refine the grain of the diamond, which is beneficial to obtain nanocrystalline diamond. As the the grain size of diamond decreases from hundreds of nanometers to tens of nanometers, the sp2 phase in the film and the nucleation density increases. The critical loads of diamond films deposited on each sample are 15.2, 6.9 and 9.1 N, respectively. Combined with the microstructure of the films, it can be concluded that the diamond film with high purity and high nucleation density contributes to the improvement of the adhesion of the nano-scale diamond film.
邓彪, 周科朝, 肖和, 魏秋平, 马莉, 易铭昆, 罗一杰, 李亮. 微观结构对纳米金刚石涂层WC-Co结合性能的影响[J]. 粉末冶金材料科学与工程, 2019, 24(4): 358-364.
DENG Biao, ZHOU Kechao, XIAO He, WEI Qiuping, MA Li, YI Mingkun, LUO Yijie, LI Liang. Effect of diamond structure on the adhesion of the nanoscale diamond film coated to WC-Co cemented carbide. Materials Science and Engineering of Powder Metallurgy, 2019, 24(4): 358-364.
[1] INSPEKTOR A, OLES E J, BAUER C E.Theory and practice in diamond coated metal-cutting tools[J]. International Journal of Refractory Metals & Hard Materials, 1997, 15(1): 49-56. [2] ZHANG L, ZHOU K C, WEI Q P, et al. Thermal conductivity enhancement of phase change materials with 3D porous diamond foam for thermal energy storage[J]. Applied Energy, 2019, 233-234: 208-219. [3] WANG L, LEI X, SHEN B, et al.Tribological properties and cutting performance of boron and silicon doped diamond films on Co-cemented tungsten carbide inserts[J]. Diamond & Related Materials, 2013, 33(3): 54-62. [4] HEI H, MA J, LI X, et al.Preparation and performance of chemical vapor deposition diamond coatings synthesized onto the cemented carbide micro-end mills with a SiC interlayer[J]. Surface and Coatings Technology, 2015, 261: 272-277. [5] 刘沙. 硬质合金基体表面预处理及其金刚石涂层的研究[D]. 长沙: 中南大学, 2003: 15-21. LIU Sha.Study on the substrate surface pretreatment at cemented carbides and diamond coatings[D]. Changsha: Central South University, 2003: 15-21. [6] 钟万里. 硬质合金基体上金刚石膜的XRD研究[J]. 硬质合金, 2001, 17(6): 233-235. ZHONG Wanli.XRD study of diamond film on cemented carbide substrate[J]. Cemented Carbide, 2001, 17(6): 233-235. [7] 雷学林. 微细刀具表面金刚石涂层的制备及其应用基础研究[D]. 上海: 上海交通大学, 2015: 33-35. LEI Xuelin.Study on the fabrication and application of diamond films on micro cutting tools[D]. Shanghai: Shanghai Jiaotong University, 2015: 33-35. [8] LINNIK S A, GAYDAYCHUK A V, OKHOTNIKOV V V.Improvement to the adhesion of polycrystalline diamond films on WC-Co cemented carbides through ion etching of loosely bound growth centers[J]. Surface and Coatings Technology, 2018, 334: 227-232. [9] 陆峰, 查丽琼, 刘鲁生, 等. 基于硬脆材料加工的金刚石涂层硬质合金刀具制备及切削性能研究[J]. 稀有金属与硬质合金, 2018(4): 78-83. LU Feng, ZHA Liqiong, LIU Lusheng, et al.Research on preparation and cutting performance of diamond-coated cemented carbide tools used in hard brittle material machining[J]. Rare Metal and Cemented Carbides, 2018(4): 78-83. [10] WILLIAMS O A.Nanocrystalline diamond[J]. Diamond & Related Materials, 2011, 20(5): 621-640. [11] WANG J, ZHOU J, LONG H Y, et al.Tribological, anti- corrosive properties and biocompatibility of the micro-and nano-crystalline diamond coated Ti6Al4V[J]. Surface & Coatings Technology, 2014, 258: 1032-1038. [12] FRAGA M A, CONTIN A, RODRIGUEZ L A A, et al. Nano- and microcrystalline diamond deposition on pretreated WC-Co substrates: structural properties and adhesion[J]. Materials Research Express, 2016, 3(2): 025601-025612. [13] 吕反修. 金刚石膜制备与应用[M]. 北京: 科学出版社, 2014: 1165-1178. LÜ Fanxiu.Fabrication and application of diamond films[M]. Beijing: Science Press, 2014: 1165-1178. [14] FUENTES-FERNANDEZ E M A, ALCANTAR-PENA J J, LEE G, et al. Synthesis and characterization of microcrystalline diamond to ultra nanocrystalline diamond films via hot filament chemical vapor deposition for scaling to large area applications[J]. Thin solid films, 2016, 603: 62-68. [15] KUZMANY H, PFEIFFER R, SALK N, et al.The mystery of the 1 140 cm-1 Raman line in nanocrystalline diamond films[J]. Carbon, 2004, 42(5): 911-917. [16] PFEIFFER R, KUZMANY H, KNOLL P, et al.Evidence for trans-polyacetylene in nano-crystalline diamond films[J]. Diamond and Related Materials, 2003, 12(3-7): 268-271. [17] UPPIREDDI K, WEINER B R, MORELL G.Synthesis of nanocrystalline diamond films by DC plasma-assisted argon-rich hot filament chemical vapor deposition[J]. Diamond & Related Materials, 2008, 17(1): 55-59. [18] 徐锋. 纳米金刚石薄膜的制备机理及其机械性能研究[D]. 南京: 南京航空航天大学, 2007: 88-93. XU Feng.Study on the preparation mechanism and mechanical properties of nanocrystalline diamond film[D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2007: 88-93.