Infiltration kinetics, microstructure and mechanical properties of B4C-MgSi composite fabricated by melt infiltration
ZOU Zhihuan1, ZENG Fanhao1,2, LIU Ji’an1, LI Yi1, GU Yi3, ZHANG Fuqin1,2
1. State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China; 2. The National Key Laboratory of Science and Technology onHigh-Strength Lightweight Structural Materials, Changsha 410083, China; 3. School of Materials Science and Engineering, Central South University, Changsha 410083, China
Abstract:B4C-MgSi composites were prepared by vacuum perpetration with infiltrating porous B4C substrates at 1 000 ℃ with a Mg-Si eutectic alloy. The theoretical calculation shows that at the temperature of 1 000 ℃, the infiltration depth of molten Mg in porous B4C increases with increasing time, and the penetration rate is faster first and then tends to be stable. The infiltration depth can reach more than 2.2 cm after 60 min for Mg, while MgSi alloy, under the same conditions, has a greater depth. The phase composition was tested by XRD. The microstructures of B4C substrates and B4C-MgSi composites were analyzed by scanning electron microscope (SEM). The mechanical properties were also studied. The results show that the porosity of B4C-MgSi composites have many connected pores, and the density is more than 98% after the melting. The composites displays high rockwell hardness (71.3±3.3 HRA), good bending strength (285.81±11.2 MPa) and high fracture toughness (5.27±0.53 MPa·m1/2). A mixed fracture morphology of B4C-MgSi composite is indicated. It is different from the brittle fracture of B4C substrates.
[1] JIANG Guojian, et al.Combustion of Na2B4O+Mg+C to synthesis B4C powders[J]. Journal of Nuclear Materials, 2009, 393: 487-491. [2] GRASSO S, HU C, VASYLKIV O, et al.High-hardness B4C textured by a strong magnetic field technique[J]. Scripta Materialia, 2011, 64(3): 256-259. [3] REHMAN S S, JI W, KHAN S A, et al.Microstructure and mechanical properties of B4C densified by spark plasma sintering with Si as a sintering aid[J]. Ceramics International, 2015, 41(1): 1903-1906. [4] TU R, LI N, LI Q, et al.Microstructure and mechanical properties of B4C-HfB2-SiC ternary eutectic composites prepared by arc melting[J]. Journal of the European Ceramic Society, 2016, 36(4): 959-966. [5] ZHANG X, ZHANG Z, WANG W, et al.Preparation of B4C composites toughened by TiB2-SiC agglomerates[J]. Journal of the European Ceramic Society, 2017, 37(2): 865-869. [6] HAYUN S, WEIZMANN A, DARIEL M P, et al.Microstructural evolution during the infiltration of boron carbide with molten silicon[J]. Journal of the European Ceramic Society, 2010, 30(4): 1007-1014. [7] MOSHTAGHIOUN B M, GARCIA D G, DOMINGGUEZ A.High-temperature plastic deformation of spark plasma sintered boron carbide-based composites: The case study of B4C-SiC with/without graphite (g)[J]. Journal of the European Ceramic Society, 2016, 36(5): 1127-1134. [8] ZHOU Y, NI D, KAN Y, et al.Microstructure and mechanical properties of reaction bonded B4C-SiC composites: the effect of polycarbosilane addition[J]. Ceramics International, 2017, 43: 5887-5895. [9] XIAN Y, QIU R, WANG X, et al.Interfacial properties and electron structure of Al/B4C interface: A first-principles study[J]. Journal of Nuclear Materials, 2016, 478: 227-235. [10] WU H, ZENG F, YUAN T, et al.Wettability of 2519Al on B4C at 1 000-1 250 ℃ and mechanical properties of infiltrated B4C- 2519Al composites[J]. Ceramics International, 2014, 40(1): 2073-2081. [11] LUO G, WU J, XIONG S, et al.Microstructure and mechanical behavior of AA2024/B4C composites with a network reinforcement architecture[J]. Journal of Alloys & Compounds, 2017, 701: 554-561. [12] ZHANG M, ZHANG W, ZHANG Y, et al.Fabrication, microstructure and mechanical behavior of SiCw-B4C-Si composite[J]. Materials Science & Engineering A, 2012, 552(34): 410-414. [13] MAZAHERY A, SHABANI M O.Tribological behaviour of semisolid-semisolid compocast Al-Si matrix composites reinforced with TiB2, coated B4C particulates[J]. Ceramics International, 2012, 38(3): 1887-1895. [14] SARIKAYA O, ANIK S, ASLANLAR S, et al.Al-Si/B4C composite coatings on Al-Si substrate by plasma spray technique[J]. Materials & Design, 2007, 28(9): 2443-2449. [15] HAYUN S, WEIZMANN A, DARIEL M P, et al.The effect of particle size distribution on the microstructure and the mechanical properties of boron carbide-based reaction-bonded composites[J]. International Journal of Applied Ceramic Technology, 2009, 6(4): 492-500. [16] FRAGE N, LEVIN L, FRUMIN N, et al. Manufacturing B4C-(Al,Si) composite materials by metal alloy infiltration[J]. Journal of Materials Processing Technology, 2003, s143-144(1): 486-490. [17] CAFRI M, DILMAN H, DARIEL M P, et al.Boron carbide/magnesium composites: Processing, microstructure and properties[J]. Journal of the European Ceramic Society, 2012, 32(12): 3477-3483. [18] YAN X Y, CHANG Y A, ZHANG F.A thermodynamic analysis of the Mg-Si system[J]. Journal of Phase Equilibria, 2000, 21(4): 379. [19] DEMIRSKYI D, SAKKA Y, VASYLKIV O.High-strength B4C-TaB2 eutectic composites obtained via in situ by spark plasma sintering[J]. Journal of the American Ceramic Society, 2016, 99(7): 2436-2441. [20] WASHBURN E W.The dynamics of capillary flow[J]. Physical Review, 1921, 17(3): 273-283. [21] BRANDES E A, BROOK G B.Smithells metals reference book[M]. Butterworth-Heinemann, Oxford, United Kingdom, 1992. [22] ZHANG X, ZHANG Z, WANG W, et al.Densification behaviour and mechanical properties of B4C-SiC intergranular/ intragranular nanocomposites fabricated through spark plasma sintering assisted by mechanochemistry[J]. Ceramics International, 2017, 43(2): 1904-1910. [23] INDRAKANTI S S, NESTERENKO V F, MAPLE M B, et al.Hot isostatic pressing of bulk magnesium diboride: Mechanical and superconducting properties[J]. Philosophical Magazine Letters, 2001, 81(12): 849-857.