Effect of fiber quality ratio on the properties of fiber porous ceramic composites
MO Chen1, XIANG Yang1, LUO Meng1, PENG Zhihang1, WEN Jin2, LIU Ping3, LI Hailong4
1. College of Aerospace Science, National University of Defense Technology, Changsha 410073, China; 2. Hunan Provincial Key Laboratory of Fine Ceramics and Powder Materials, Hunan University of Humanities, Science and Technology, Loudi 417000, China; 3. Xinxing Electronic Ceramics Co.,Ltd., Loudi 417600, China; 4. Rongrong New Materials Co.,Ltd., Shanghai 201306, China
Abstract:Fiber porous ceramic composites are widely used in the field of thermal protection for aircraft due to their low density, low thermal conductivity, and relatively high compressive strength. This study used oxide fibers to prepare efficient thermal insulation materials, and prepared fiber porous ceramic composites with different fiber mass ratios (aluminosilicate and ultrafine quartz fibers) at different sintering temperatures. The influences of fiber mass ratio on the microstructure and macroscopic properties of the composites were investigated. X-ray computed tomography (X-CT) technology was introduced to achieve non-destructive characterization of the microstructure of composites. The interactive threshold analysis of the structure and the reconstruction of the fiber distribution were carried out by 3D reconstruction software, and fiber orientations were simulated using fiber tracking analysis. The results show that when the sintering temperature is relatively low (900-1 000 ℃), as the content of aluminosilicate fibers increases, the density of the composites increases, and the porosity is less affected, the compressive strength of the composites gradually decreases. When the sintering temperature is 900 ℃ and the mass fraction of aluminosilicate fibers is 20%, the compressive strength of the composites is 1.99 MPa; when the mass fraction increases to 45%, the compressive strength decreases to 0.80 MPa. When the sintering temperature is 1 200 ℃, significant damage occurrs to the strength of both fibers, resulting in a decrease in the compressive strength of the composites. The fiber distribution is not uniform in the micro area, and there are large pores in some areas, which are weak areas of strength and prone to failure.
莫琛, 向阳, 罗萌, 彭志航, 文瑾, 刘平, 李海龙. 纤维质量比对纤维多孔陶瓷复合材料性能的影响[J]. 粉末冶金材料科学与工程, 2024, 29(6): 477-485.
MO Chen, XIANG Yang, LUO Meng, PENG Zhihang, WEN Jin, LIU Ping, LI Hailong. Effect of fiber quality ratio on the properties of fiber porous ceramic composites. Materials Science and Engineering of Powder Metallurgy, 2024, 29(6): 477-485.
[1] QIN Z, XU X J, XU T F, et al.High-strength thermal insulating porous mullite fiber-based ceramics[J]. Journal of the European Ceramic Society, 2022, 42(15): 7209-7218. [2] WANG R Z, SUN J C, ZHANG R B.Super-flexible and low-shrinkage polyimide aerogel composites with excellent thermal insulation: boosted by SiO2 micron aerogel powder[J]. Materials Letters, 2024, 371: 136882. [3] CAI H F, JIANG Y G, FENG J, et al.Preparation of silica aerogels with high temperature resistance and low thermal conductivity by monodispersed silica sol[J]. Materials & Design, 2020, 191: 108640. [4] CAO C Y, WANG R X, XING X D, et al.Performance improvement of integrated thermal protection system using shaped-stabilized composite phase change material[J]. Applied Thermal Engineering, 2020, 164: 114529. [5] KHAN T, ACAR V, AYDIN M R, et al.A review on recent advances in sandwich structures based on polyurethane foam cores[J]. Polymer Composites, 2020, 41(6): 2355-2400. [6] SHAFI S, ZHAO Y.Superhydrophobic, enhanced strength and thermal insulation silica aerogel/glass fiber felt based on methyltrimethoxysilane precursor and silica gel impregnation[J]. Journal of Porous Materials, 2020, 27(2): 495-502. [7] WANG X, HU Z, SUN C, et al.Fibrous porous ceramics with devisable phenolic resin reinforcing layer[J]. Ceramics International, 2019, 45(5): 5413-5417. [8] CHEN Y F, HONG C Q, HU C L, et al.Thermal protective ceramic materials for aerospace vehicles[J]. Modern Technical Ceramics, 2017, 38(5): 311-390. [9] ESZTER B, KOLOS M, JÁNOS M, et al. Preparation and characterization of fibrous alumina and zirconia toughened alumina ceramics with gradient porosity[J]. Nanomaterials, 2022, 12(23): 4165. [10] WANG Z Y, XU X J, XU T F, et al.Porous mullite fiber-based ceramics inspired by biomimetic natural pine wood[J]. Ceramics International, 2024, 50(1): 584-592. [11] LI X, LI S, WEN Q C, et al.Multilayered mullite ceramics with anisotropic properties[J]. Journal of the European Ceramic Society, 2023, 43(13): 5606-5615. [12] CHEN M, SONG Z J, LEI H Y, et al.Reaction mechanisms and properties of in situ porous Al2O3-ZrO2-mullite composites[J]. Ceramics International, 2023, 49(18): 29829-29837. [13] LIU J, REN B, ZHU T, et al.Enhanced mechanical properties and decreased thermal conductivity of porous alumina ceramics by optimizing pore structure[J]. Ceramics International, 2018, 44(11): 13240-13246. [14] LIU D, HU P, ZHAO G, et al.Silica bonded mullite fiber composite with isotropic geometry and properties for thermal insulating[J]. Journal of Alloys and Compounds, 2017, 728: 1049-1057. [15] BIGGEMANN J, STUMPF M, FEY T.Porous alumina ceramics with multimodal pore size distributions[J]. Materials, 2021, 14(12): 3294. [16] DONG Y, WANG C A, ZHOU J, et al.A novel way to fabricate highly porous fibrous YSZ ceramics with improved thermal and mechanical properties[J]. Journal of the European Ceramic Society, 2012, 32(10): 2213-2218. [17] YUAN L, MA B, ZHU Q, et al.Preparation and properties of mullite-bonded porous fibrous mullite ceramics by an epoxy resin gel-casting process[J]. Ceramics International, 2017, 43(7): 5478-5483. [18] YANG M, LUO X, YI J, et al.A novel way to fabricate fibrous mullite ceramic using sol-gel vacuum impregnation[J]. Ceramics International, 2018, 44(11): 12664-12669. [19] DONG X, SUI G, YUN Z, et al.Effect of temperature on the mechanical behavior of mullite fibrous ceramics with a 3D skeleton structure prepared by molding method[J]. Materials & Design, 2016, 90: 942-948. [20] YUAN L, LIU Z L, TIAN C, et al.Structure and properties of Al2O3-bonded porous fibrous YSZ ceramics fabricated by aqueous gel-casting[J]. Ceramics International, 2021, 47(18): 25408-25415. [21] ZHANG R, HOU X, YE C, et al.Enhanced mechanical and thermal properties of anisotropic fibrous porous mullite-zirconia composites produced using sol-gel impregnation[J]. Journal of Alloys and Compounds, 2017, 699: 511-516. [22] WU L, LI C, CHEN Y, et al.Seed assisted in-situ synthesis of porous anorthite/mullite whisker ceramics by foam-freeze casting[J]. Ceramics International, 2021, 47(8): 11193-11201. [23] ZHANG J, DONG X, HOU F, et al.Effects of fiber length and solid loading on the properties of lightweight elastic mullite fibrous ceramics[J]. Ceramics International, 2016, 42(4): 5018-5023. [24] JIA T, CHEN H, DONG X, et al.Preparation of homogeneous mullite fibrous porous ceramics consolidated by propylene oxide[J]. Ceramics International, 2019, 45(2): 2474-2482. [25] STANISHEVSKY A, SEVERINO C, ROSS S, et al.Nanofibrous glass/ceramic porous structures using high-temperature interface bonding[J]. Materials Today Communications, 2021, 27: 102218. [26] 和祥, 黄千里, 陈煜辉, 等. 多孔氧化铝陶瓷材料的制备工艺研究进展[J]. 粉末冶金材料科学与工程, 2021, 26(6): 483-491. HE Xiang, HUANG Qianli, CHEN Yuhui, et al.Research progress on the fabrication technology of porous alumina ceramics[J]. Materials Science and Engineering of Powder Metallurgy, 2021, 26(6): 483-491. [27] 方豪杰, 贺亦文, 张晓云, 等. 烧结助剂对非等温烧结法制备氧化铝陶瓷微观结构和性能的影响[J]. 粉末冶金材料科学与工程, 2021, 26(6): 525-530. FANG Haojie, HE Yiwen, ZHANG Xiaoyun, et al.Effects of sintering aids on microstructure and properties of non-isothermal sintering alumina ceramics[J]. Materials Science and Engineering of Powder Metallurgy, 2021, 26(6): 525-530. [28] ZHANG W, XIANG Y, HUANG M, et al.Microstructural and mechanical characterization of a mullite fiber[J]. Ceramics International, 2021, 47(23): 33252-33258. [29] BAN E, BAROCAS V H, SHEPHARD M S, et al.Softening in random networks of non-identical beams[J]. Journal of the Mechanics & Physics of Solids, 2016, 87: 38-50. [30] 金杰. 基于细观力学理论的颗粒增强复合材料脱粘损伤研究[D]. 秦皇岛: 燕山大学, 2015. JIN Jie.Constitutive theory and damage analysis of particulate-reinforced composites[D]. Qinhuangdao: Yanshan University, 2015.