Effect of holding time on properties of loess-based inorganic ceramic membrane supports
LI Dachuan1, TONG Zhi2, HUANG Kaipei2, WANG Jiayue2, ZHOU Guangrui2
1. Shanxi Science and Technology Industrial Research Institute Co. , Ltd. , Xi’an 710077, China; 2. School of Environmental and Chemical Engineering, Xi’an Polytechnic University, Xi’an 710048, China
Abstract:The inorganic ceramic membrane supports with Luochuan loess as aggregate, SDBS as sintering aid were prepared by extrusion-molding and solid particle sintering method. The effect of the holding time on the properties of ceramic membrane supports was mainly studied. The crystal phase, microscopic morphology, porosity, flexural strength, acid-base corrosion rate and pure water permeability of ceramic supports were characterized by testing methods such as X-ray diffraction (XRD), scanning electron microscopy (SEM), mercury intrusion method, three-point bending method, mass loss method, self-made pure water flux measurement device. The results show that with the holding time increasing, the pure water flux of the support increases first and then decreases, the bending strength continues to increase, the corrosion resistance increases gradually, the liquid phase increases gradually, and the grains tend to mature and complete. The pure water flux, flextural strength, average pore throat radius, acid and alkali corrosion rate of the support sintered at 1 050 ℃ for 20 h are 2 570.47 L/(m2∙h∙MPa), 38.91 MPa, 2.39 μm, 0.18% and 0.17% respectively, indicating that the support can be used as an inorganic ceramic membrane carrier for use in the field of water treatment.
[1] RAO L J M. Handbook of membrane separations: chemical, pharmaceutical, food, and biotechnological applications[J]. International Journal of Food Science & Technology, 2009, 44(7): 1464-1466. [2] 李兴亚. 低成本无机有机复合微滤膜的制备表征及应用[D]. 合肥: 中国科学技术大学, 2016: 1-3. LI Xingya.The preparation characterization and application of low-cost inorganic-organic composite microfiltration membranes [D]. Hefei: University of Science and Technology of China, 2016: 1-3. [3] 韩火年. 低成本陶瓷膜支撑体的制备与性能研究[D]. 厦门: 厦门大学, 2011: 7-8. HAN Huonian.Preparation and properties of low cost ceramic membrane supports[D]. Xiamen: Xiamen University, 2011: 7-8. [4] 程慰. 水处理膜技术的发展趋势与展望[J]. 化学工程与装备, 2016(5): 221-222. CHENG Wei.Development trend and prospect of water treatment membrane technology[J]. Chemical Engineering & Equipment, 2016(5): 221-222. [5] KUMAR R V, MONASH P, PUGAZHENTHI G.Treatment of oil-in-water emulsion using tubular ceramic membrane acquired from locally available low-cost inorganic precursors[J]. Desalination & Water Treatment, 2016, 57(58): 1-15. [6] OKON E, SHEHU H, GOBINA E.Characterisation of inorganic composite ceramic membrane for lactic acid esterification processes[J]. Advanced Materials Research, 2015, 11(2): 99-102. [7] LI G Y, WANG X H, WEI Y J.Application of inorganic ceramic membrane in wastewater treatment i: Process research and parameter optimization[J]. Applied Mechanics & Materials, 2014, 454(454): 158-162. [8] 刘佳. 非对称陶瓷膜的制备及性能表征[D]. 合肥: 合肥工业大学, 2015: 1-2. LIU Jia.Preparation and characterization of ceramic membranes[D]. Hefei: Hefei University of Technology, 2015: 1-2. [9] MAHATA S, NANDI M M, MONDAL B.Preparation of high solid loading titania suspension in gelcasting using modified boiling rice extract (MBRE) as binder[J]. Ceramics International, 2012, 38(2): 909-918. [10] 李之凡, 黄建国. Al2O3-MgAl2O4复合多孔陶瓷支撑体的制备及性能[J]. 硅酸盐学报, 2018, 46(9): 1250-1256. LI Zhifan, HUANG Jianguo.Preparation and characterization of composite porous ceramic supports from alumina and magnesium aluminate spinel[J]. Journal of the Chinese Ceramic Society, 2018, 46(9): 1250-1256. [11] 刘丰利, 杨玉龙, 常启兵, 等. 造孔剂对粉煤灰基多孔陶瓷膜支撑体的性能影响[J]. 中国陶瓷工业, 2019, 26(2): 21-25. LI Fengli, YANG Yulong, CHANG Qibin, et al.Effect of pore-forming agent on properties of fly ash-based porous ceramic membrane support[J]. China Ceramic Industry, 2019, 26(2): 21-25. [12] 杨柯, 常启兵, 王霞, 等. 高岭土为助烧剂制备多孔陶瓷膜支撑体[J]. 中国陶瓷, 2012, 48(9): 24-27. YANG Ke, CHANG Qibin, WANG Xia, et al.Preparation of Al2O3 ceramic membrane support used kaolin as sintering aid[J]. China Ceramics, 2012, 48(9): 24-27. [13] 李改叶, 漆虹, 范益群. YSZ含量对多孔氧化铝支撑体断裂韧性的影响[J]. 解放军理工大学学报(自然科学版), 2010, 11(2): 168-171. LI Gaiye, QI Hong, FAN Yiqun.Effects of various YSZ contents on fracture toughness of macroporous alumina supports[J]. Journal of PLA University of Science and Technology (Natural Science Edition), 2010, 11(2): 168-171. [14] 漆虹, 邢卫红, 范益群. 保温时间对低温烧成管式多孔陶瓷膜支撑体性能的影响[J]. 硅酸盐学报, 2011, 39(3): 507-511. QI Hong, XING Weihong, FAN Yiqun.Effect of holding time on properties of macroporous support sintered at low temperature[J]. Journal of the Chinese Ceramic Society, 2011, 39(3): 507-511. [15] 同帜, 高婷婷, 高丹, 等. 烧结制度对添加CuO-TiO2制备的Al2O3陶瓷膜支撑体性能的影响[J]. 膜科学与技术, 2018, 38(1): 37-43. TONG Zhi, GAO Tingting, GAO Dan, et al.Effect of sintering system on properties of Al2O3 ceramic membrane support prepared by adding CuO-TiO2[J]. Membrane Science and Technology, 2018, 38(1): 37-43. [16] YANG Y, HAN F, XU W, ET A L.Low-temperature sintering of porous silicon carbide ceramic support with SDBS as sintering aid[J]. Ceramics International, 2017, 43(3): 3377-3383. [17] 罗儒显, 黄仲涛. 固态粒子烧结法制 α-Al2O3陶瓷膜管的研究(I)[J]. 五邑大学学报, 1996,10(1): 1-7. LUO Ruxian, HUANG Zhongtao.Preparation of tubular aipha alumina ceramic membrane by the solid state sintering process(I)[J]. Journal of Wuyi University, 1996, 10(1): 1-7. [18] 同帜, 杨博文, 行静, 等. α-Al2O3对黄土陶瓷膜支撑体性能的影响[J]. 化学工程, 2018, 46(11): 63-67. TONG Zhi, YANG Bowen, XING Jing, et al.Effect of α-Al2O3 on support of loess ceramic membrane[J]. Chemical Engineering, 2018, 46(11): 63-67. [19] 行静. 不同添加剂对黄土基无机陶瓷膜支撑体的性能影响研究[D]. 西安: 西安工程大学, 2018: 20-21. XING Jing.Effects of different additives on properties of inorganic ceramic membrane support based on loess[D]. Xi’an: Xi’an Polytechnic University, 2018: 20-21. [20] 程科恺, 常启兵, 汪永清, 等. 以纳米氧化铝为助烧结剂制备α-Al2O3陶瓷膜支撑体[J]. 中国陶瓷, 2013, 49(10): 9-12. CHENG Kekai, CHANG Qibing, WANG Yongqing, et al.Preparation of α-Al2O3 ceramic membrane support used nano- alumina as sintering-aid[J]. China Ceramics, 2013, 49(10): 9-12. [21] 漆虹, 邢卫红, 范益群. 低温烧成高纯Al2O3多孔陶瓷膜支撑体的制备[J]. 硅酸盐学报, 2010, 38(2): 283-288. QI Hong, XING Weihong, FAN Yiqun.Preparation of high purity alumina macroporous support at low sintering temperature[J]. Journal of the Chinese Ceramic Society, 2010, 38(2): 283-288.