|
|
Research progress of superhydrophobic coatings on metal materials |
YANG Huan1,2, ZHOU Zhangyan1,2, MA Beiyue1,2 |
1. Key Laboratory of Ecological Metallurgy of Polymetallic Symbiosis Mine, Ministry of Education, Northeastern University, Shenyang 110819, China; 2. School of Metallurgy, Northeastern University, Shenyang 110819, China |
|
|
Abstract Corrosion is common in metal materials, which limits the comprehensive utilization of metal resources. In recent years, inspired by the super-wetting phenomenon in nature, superhydrophobic coating, as a new metal protection mean, has been widely used. In this paper, the basic theory of superhydrophobic surface is expounded, and the recent development of superhydrophobic coatings on magnesium alloy, aluminum alloy, carbon steel, and titanium alloy is emphatically summarized, in order to provide reference and guidance for developing new functional materials, promoting related technological progress, and promoting cross-application in many fields.
|
Received: 11 July 2024
Published: 18 November 2024
|
|
|
|
|
[1] 姚勇, 刘国军, 黎石竹, 等. 金属材料腐蚀预测模型研究进展[J]. 中国腐蚀与防护学报, 2023, 43(5): 983-991. YAO Yong, LIU Guojun, LI Shizhu, et al.Research progress of corrosion prediction model of metallic materials[J]. Journal of Corrosion and Protection in China, 2023, 43(5): 983-991. [2] BARTHWAL S, LEE B, LIM S H.Fabrication of robust and durable slippery anti-icing coating on textured superhydrophobic aluminum surfaces with infused silicone oil[J]. Applied Surface Science, 2019, 496: 143677. [3] 连峰, 张会臣, 庞连云, 等. 超疏水Ti6Al4V表面的制备及其润湿性[J]. 纳米技术与精密工程, 2011, 9(1): 6-10. LIAN Feng, ZHANG Huichen, PANG Lianyun, et al.Fabrication of superhydrophobic surfaces on Ti6Al4V alloy and its wettability[J]. Nanotechnology and Precision Engineering, 2011, 9(1): 6-10. [4] 姜久仰, 刘宏宇, 徐吉林, 等. 医用Ti-6Al-4V合金表面氟硅烷超疏水涂层的制备及生物学性能[J]. 稀有金属材料与工程, 2019, 48(6): 1884-1891. JIANG Jiuyang, LIU Hongyu, XU Jilin, et al.Preparation and biological properties of fluoroalkyl silane superhydrophobic coatings on biomedical Ti-6Al-4V alloy[J]. Rare Metal Materials and Engineering, 2019, 48(6): 1884-1891. [5] 王凤平, 李杰兰, 丁言伟. 金属腐蚀与防护实验[M]. 北京: 化学工业出版社, 2015: 1-2. WANG Fengping, LI Jielan, DING Yanwei.Metal Corrosion and Protection Experiment[M]. Beijing: Chemical Industry Press, 2015: 1-2. [6] 陈俊, 王振辉, 王玮, 等. 超疏水表面材料的制备与应用[J]. 中国材料进展, 2013, 32(7): 399-405. CHEN Jun, WANG Zhenhui, WANG Wei, et al.Preparation and application of superhydrophobic surface materials[J]. Progress of China Materials, 2013, 32(7): 399-405. [7] YUAN G, LIU Y, NGO C V, et al.Rapid fabrication of anti-corrosion and self-healing superhydrophobic aluminum surfaces through environmentally friendly femtosecond laser processing[J]. Optics Express, 2020, 28(24): 35636-35650. [8] LIN T C, LEE D J.Cotton fabrics modified for use in oil-water separate on: a perspective review[J]. Cellulose, 2021, 28(8): 4575-4594. [9] YAN Y Y, GAO N, BARTHLOTT W.Mimicking natural superhydrophobic surfaces and grasping the wetting process: a review on recent progress in preparing superhydrophobic surfaces[J]. Advances in Colloid and Interface Science, 2011, 169(2): 80-105. [10] YOUNG T. Experiments and calculations relative to physieal opties[J]. Philoso-Phical Transactions, 1804, 94: 1-16. [11] WENZEL R N.Resistance of solid sufaces to wetting by water[J]. Industrial and Engineering Chemistry, 1936, 28(8): 988-994. [12] CASSIE A B D, BAXTER S. Wettability of porous surfaces[J]. Transactions of the Faraday Society, 1944, 40(1): 546-551. [13] FIHRI A, BOVERO E, AL-SHAHRANI A, et al.Recent progress in superhydrophobic coatings used for steel protection: a review[J]. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2017, 520: 378-390. [14] 潘复生, 王敬丰, 章宗和, 等. 中国镁工业发展的机遇、挑战和责任[J]. 中国金属通报, 2008(2): 6-14. PAN Fusheng, WANG Jingfeng, ZHANG Zonghe, et al.Opportunities, challenges and responsibilities of magnesium industry development in China[J]. China Metal Bulletin, 2008(2): 6-14. [15] 曾荣昌, 柯伟, 徐永波, 等. Mg合金的最新发展及应用前景[J]. 金属学报, 2001(7): 673-685. ZENG Rongchang, KE Wei, XU Yongbo, et al.The latest development and application prospect of Mg alloy[J]. Acta Metallurgy, 2001(7): 673-685. [16] SONG G, JOHANNESSON B, HAPUGODA S, et al.Galvanic corrosion of magnesium alloy AZ91D in contact with an aluminium alloy, steel and zinc[J]. Corrosion Science, 2004, 46(4): 955-977. [17] 曲智坤. 镁锂基合金腐蚀特性及其表面涂层制备研究[D]. 哈尔滨: 哈尔滨工程大学, 2012. QU Zhikun.Study on corrosion characteristics of Mg-Li based alloy and preparation of its surface coating[D]. Harbin: Harbin Engineering University, 2012. [18] WU L, WU J H, ZHANG Z Y, et al.Corrosion resistance of fatty acid and fluoroalkylsilane-modified hydrophobic Mg-Al LDH films on anodized magnesium alloy[J]. Applied Surface Science, 2019, 487: 569-580. [19] ZHANG X K, SHEN J, HU D, et al.A rapid approach to manufacture superhydrophobic coating on magnesium alloy by one-step method[J]. Surface & Coatings Technology, 2018, 334: 90-97. [20] GRAY-MUNRO J, CAMPBELL J.Mimicking the hierarchical surface topography and superhydrophobicity of the lotus leaf on magnesium alloy AZ31[J]. Materials Letters, 2017, 189: 271-274. [21] ZHONG Y X, HU J, ZHANG Y, et al.The one-step electroposition of superhydrophobic surface on AZ31 magnesium alloy and its time-dependence corrosion resistance in NaCl solution[J]. Applied Surface Science, 2018, 427: 1193-1201. [22] SONG J L, LU Y, HUANG S, et al.A simple immersion approach for fabricateng superhydrophobic Mg alloy surfaces[J]. Applied Surface Science, 2013, 266(1): 445-450. [23] ZHENG T X, HU Y B, PAN F S, et al.Fabrication of corrosion-resistant superhydrophobic coating on magnesium alloy by one-step electrodeposition method[J]. Journal of Magnesium and Alloys, 2019, 7(2): 193-202. [24] LI J H, LIU Q, WANG Y L, et al.Formation of a corrosion-resistant and anti-icing superhydrophobic surface on magnesium alloy via a single-step method[J]. Journal of the Electrochemical Society, 2016, 163(5): C213-C220. [25] 陈江太, 廖跃华, 林祥德. 耐腐蚀性镁合金超疏水涂层的研究进展[J]. 涂料工业, 2022, 52(10): 78-84. CHEN Jiangtai, LIAO Yuehua, LIN Xiangde.Research progress of superhydrophobic coatings on corrosion-resistant magnesium alloys[J]. Coating Industry, 2022, 52(10): 78-84. [26] DING C D, LIU Y, WANG M D, et al.Self-healing, superhydrophobic coating based on mechanized silica nanoparticles for reliable protection of magnesium alloys[J]. Journal of Materials Chemistry A, 2016, 4(21): 8041-8052. [27] ZHAO X, WEI J F, LI B C, et al.A self-healing superamphiphobic coating for efficient corrosion protection of magnesium alloy[J]. Journal of Colloid and Interface Science, 2020, 575: 140-149. [28] BARTHWAL S, LIM S H.Robust and chemically stable superhydrophobic aluminum-alloy surface with enhanced corrosion-resistance properties[J]. International Journal of Precision Engineering and Manufacturing-Green Technology, 2020, 7(2): 481-492. [29] JIANG L M, DENG W B, YING J L.Passivation behavior of aluminum alloy during electrochemical machining and its effects on the machining performance[J]. Journal of Electrochemistry, 2014, 20(1): 28-32. [30] QI J T, HASHIMOTO T, WALTON J R, et al.Trivalent chromium conversion coating formation on aluminium[J]. Surface and Coatings Technology, 2015, 280: 317-329. [31] HUANG J Z.Preparation of trivalent chromium and rare earth composite conversion coating on aluminum alloy surface[J]. IOP Conference Series: Materials Science and Engineering, 2018, 301: 012089. [32] JIANG L M, DENG W B, YING J L.Passivation behavior of aluminum alloy during electrochemical machining and its effects on the machining performance[J]. Journal of Electrochemistry, 2014, 20(1): 28-32. [33] LI X W, ZHANG Q X, GUO Z, et al.Fabrication of superhydrophobic surface with improved corrosion inhibition on 6061 aluminum alloy substrate[J]. Applied Surface Science, 2015, 342: 76-83. [34] HUANG Y, SARKAR D K, CHEN X G.Superhydrophobic aluminum alloy surfaces prepared by chemical etching process and their corrosion resistance properties[J]. Applied Surface Science, 2015, 356(1): 1012-1024. [35] 陈飞飞. 基于碳纳米管的超疏水载荷薄膜及铝基复合材料的研究[D]. 北京: 清华大学, 2018. CHEN Feifei.Study on superhydrophobic loading film and aluminum matrix composites based on carbon nanotubes[D]. Beijing: Tsinghua University, 2018. [36] LAU K, BICO J, TEO K, et al.Superhydrophobic carbon nanotube forests[J]. Nano Letters, 2003, 3(12): 1701-1705. [37] HUANG L, LAU S P, YANG H Y, et al.Stable superhydrophobic surface via carbon nanotubes coated with a ZnO thin film[J]. Journal of Physical Chemistry B, 2005, 109(16): 7746-7748. [38] LI X G, ZHANG D W, LIU Z Y, et al.Materials science: share corrosion data[J]. Nature, 2015, 527(7579): 441-442. [39] JENA G, THINAHARAN C, GEORGE R P, et al.Robust nickel-reduced graphene oxidemyristicacid superhydrophobic coating on carbon steel using electrochemical codeposition and its corrosion resistance[J]. Surface & Coatings Technology, 2020, 397: 125942. [40] JOÃO B R, RONALDO S, IVANA C, et al. Influence of the annealing temperature and metal salt precursor on the structural characteristics and anti-corrosion barrier effect of CeO2 sol-gel protective coatings of carbon steel[J]. Ceramics International, 2014, 40(8): 13437-1344. [41] 杨晓娜. Q235碳钢表面超疏水自修复防腐蚀涂层的制备及其性能研究[D]. 吉林: 吉林大学, 2021. YANG Xiaona.Preparation and properties of super- hydrophobic self-repairing anticorrosion coating on Q235 carbon steel[D]. Jilin: Jilin University, 2021. [42] 黄济宁. 化学工程工艺中绿色化工技术运用研究[J]. 大科技, 2024(25): 166-168. HUANG Jining.Research on the application of green chemical technology in chemical engineering process[J]. Big Science and Technology, 2024(25): 166-168. [43] MEHDIPOUR M, RAMEZANZADEH B, ARMAN S.Electrochemical noise investigation of aloe plant extract as green inhibitor on the corrosion of stainless steel in 1 M H2SO4[J]. Journal of Industrial and Engineering Chemistry, 2015, 21(1): 318-327. [44] LI X H, DEMG S D, FU H.Inhibition of the corrosion of steel in HCl, H2SO4 solutions by bamboo leaf extract[J]. Corrosion Science, 2012, 62: 163-175. [45] 赵明欣, 赵旭, 郎小尘. 钛合金表面超疏水膜的制备及其耐蚀性与机械稳定性[J]. 电镀与精饰, 2024, 46(2): 44-51. ZHAO Mingxin, ZHAO Xu, LANG Xiaochen.Preparation, corrosion resistance and mechanical stability of superhydrophobic film on titanium alloy[J]. Electroplating and Finishing, 2024, 46(2): 44-51. [46] 于庆华, 于世胜, 王帅, 等. 纳秒激光制备超疏水TC4钛合金表面的抗结霜性能[J]. 机械工程材料, 2022, 46(6): 84-90. YU Qinghua, YU Shisheng, WANG Shuai, et al.Frosting resistance of superhydrophobic TC4 titanium alloy prepared by nanosecond laser[J]. Mechanical Engineering Materials, 2022, 46(6): 84-90. [47] 任永祝, 叶玮, 刘爱辉, 等. 多级结构超疏水钛合金表面制备及性能[J]. 稀有金属材料与工程, 2018, 42(12): 3748-3753. REN Yongzhu, YE Wei, LIU Aihui, et al.Surface preparation and properties of super-hydrophobic titanium alloy with multi-stage structure[J]. Rare Metal Materials and Engineering, 2018, 42(12): 3748-3753. [48] 谭国煌, 武兴华, 肖明豪, 等. TC4钛合金超疏水表面/超润滑表面的制备及防冷凝性防冰性能研究[J]. 表面技术, 2023, 52(12): 419-427. TAN Guohuang, WU Xinghua, XIAO Minghao, et al.Preparation of super-hydrophobic surface/super-lubricated surface of TC4 titanium alloy and study on its anti-condensation and anti-icing properties[J]. Surface Technology, 2023, 52(12): 419-427. [49] 羊思洁, 罗松, 杨新, 等. TC4钛合金超疏水涂层的制备及性能[J]. 电镀与涂饰, 2021, 40(22): 1686-1693. YANG Sijie, LUO Song, YANG Xin, et al.Preparation and properties of superhydrophobic coating on TC4 titanium alloy[J]. Electroplating and Finishing, 2021, 40(22): 1686-1693. [50] QIU C, LI M, CHEN S X.Anti-icing characteristics of PTFE superhydrophobic coating on titanium alloy surface[J]. Journal of Alloys and Compounds, 2021, 860: 157907. [51] HU L Y, ZHANG L, WANG D R, et al.Fabrication of biomimetic superhydrophobic surface based on nanosecond laser-treated titanium alloy surface and organic-polysilazane composite coating[J]. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2018, 555: 515-524. [52] 王星. 锶纳米粒子改性氧化石墨烯涂层增强Ti6Al4V抗菌性能及其生物相容性的研究[D]. 西安: 中国人民解放军空军军医大学, 2023. WANG Xing.Study on antibacterial properties and biocompatibility of Ti6Al4V reinforced by strontium nanoparticles modified graphene oxide coating[D]. Xi’an: Air Force Medical University, 2023. [53] LI J, XU J, LIAN Z, et al.Fabrication of antireflection surfaces with superhydrophobic property for titanium alloy by nanosecond laser irradiation[J]. Optics and Laser Technology, 2020, 126: 106129. [54] 顾波. 激光加工技术及产业的现状与应用发展趋势[J]. 金属加工, 2020(10): 37-42. GU Bo.Present situation and application development trend of laser processing technology and industry[J]. Metal Processing, 2020(10): 37-42. |
|
|
|