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| Fluorescence detection of deep-seated stresses inside La2Zr2O7/YSZ double-ceramic thermal barrier coatings |
| BAI Yibo1, DING Chengyun1, CHU Qianqian1, LI Wensheng1,2, CHENG Bo1 |
1. State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China; 2. College of Metallurgical Engineering, Lanzhou Resources & Environment Voc-Tech University, Lanzhou 730123, China |
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Abstract Thermal barrier coatings (TBCs) are extensively utilized in the metal hot-end components of aircraft engines. The primary cause of delamination failure of TBCs ceramic layers is deep-seated stresses in the ceramic layer. The present study focuses on the La2Zr2O7/YSZ double-ceramic thermal barrier coating system, which operates at higher temperatures. In the YSZ layer, a Y2O3:Eu3+ fluorescent stress-responsive units were identified, and sintering experiments at 1 300 ℃ were conducted on TBCs. The deep-seated residual stress of TBCs was calculated by combining the Eu3+ fluorescence-stress response equation, and the fluorescence migration mechanism was explained through density functional theory calculations. The results indicate that the detection depth of the stress-responsive unit can reach 100 μm, and the deep layers of TBCs undergo a transition between compressive and tensile stresses. Stress can to induce lattice distortion in the Y2O3:Eu3+ fluorescent stress-responsive unit, leading to changes in its electronic cloud structure, and ultimately resulting in regular changes in optical properties.
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Received: 18 February 2025
Published: 27 November 2025
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