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Effects of compacting pressure on the microstructure and properties of resin carbon-coated graphite/copper composites |
JIANG Xu, XIAO Peng, FANG Huachan, LU Yuhai, LIU Tan, LIU Zeyan |
State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China |
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Abstract Resin carbon-coated graphite/copper composites were fabricated by power metallurgy method using electrolytic copper powder, natural flake-graphite, resin, silica, et al as raw materials. The effects of compacting pressure on microstructures, electrical conductivity, mechanical and tribological properties of resin carbon-coated graphite/copper composites were investigated. The results indicate that, with increasing the compacting pressure, the connectivity of Cu phase in the composite is better, the distribution of graphite is more uniform, the shape of the graphite is seriously deformed to slender strip, and silicon dioxide is better sandwiched between the copper matrix. Meanwhile, the density and mechanical properties of the composites increase but the conductivity and tribological properties decrease. With increasing the compacting pressure, the electrical conductivity of resin carbon-coated graphite/copper composites decrease from 12.23 MS/m to 6.67 MS/m, the bend strength and hardness (HV) increase from 57.40 MPa to 73.95 MPa and 22.8 to 35.22, respectively. The volume wear rate of resin carbon-coated graphite/copper composites for 10 h increase from 2.49×10-7 m3/(m·N) to 3.04×10-7 m3/(m·N).
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Received: 08 January 2018
Published: 12 July 2019
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