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Effect of nozzle inlet angle on the atomization process of Si3N4 particles prepared by dry granulation |
LIAO Dahai, FANG Yongzhen, ZHOU Jiangen, GAN Zhenhua, FANG Changfu, WU Nanxing |
School of Mechanical and Electronic Engineering, Jingdezhen Ceramic Institute, Jingdezhen 333403, China |
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Abstract In the process of preparing Si3N4 particles by dry granulation, volume of fluid (VOF) method and realizable k-ε model (k is turbulent kinetic energy, ε is dissipation rate) in turbulence model were used to simulate and calculate the influence of the deflection angle α of the nozzle inlets on air core, atomization cone angle and adhesive velocity at nozzle outlet. The experimental verification of Si3N4 ceramic particles prepared by dry granulation was carried out. The results show that when the deflection angle α increases from 0° to 30°, the area of air core in nozzle increases from about 18% to 25%. The mean diameter of air core increases, and the velocity gradient of binder at nozzle outlet increases from 4.43-5.06 m/s to 5.69-6.32 m/s. The spray cone angle increases from 63° to 74° and then the breakup process of the liquid film can be accelerated. When the deflection angle increases to 45°, the average diameter of the air core, the velocity of adhesive at the nozzle outlet and the atomization cone angle are the minimum. The experimental results show that the particle size of Si3N4 is the smallest when the deflection angle of atomizer is 30°. The numerical results are in good agreement with the experimental results.
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Received: 26 September 2020
Published: 18 January 2021
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